From Christmas Gift to Family Business: The Headrick 3D Printing Story

A hobby that solved a real problem

The Headrick family in Arcola, Illinois did not set out to run a 3D printing business. Their son Mason asked for a 3D printer for Christmas. Michelle Headrick said Mason had been building computers since he was 7. The printer was a natural extension of that interest.

The family quickly found a use case closer to home. Mason had mobility issues as a younger child and used a stroller wagon to get around. The Headricks designed and printed an accessory that extended the wagon handlebar. That first print was the start of what became Layered Midwest 3D Design Studio.

More than custom keychains

Six years later, the studio covers a wide range of work. They produce prototypes, replacement parts, personalized products, signage, and displays. They have also built relationships with local businesses, creating custom keychains and magnets for the Broom Palace in downtown Arcola and branded phone stands for other regional clients.

Mason is still the hands-on operator. He designs and prints everything. His parents describe their role as helping him learn how to run a business rather than directing it. Michelle Headrick said watching her son turn an interest into a potential career path has been the most rewarding part.

Printing assistive devices for free

The studio's latest focus takes them back to accessibility. The Headricks found MakeGood, a California-based nonprofit that distributes assistive-device files to 3D printer owners. Makers apply to build devices requested by families. Central Illinois has very few registered MakeGood participants, while requests from families within a 200-mile radius continue to grow.

Layered Midwest's first build was delivered to a St. Louis family over Labor Day weekend. The device was designed for children between one and seven years old and up to approximately 50 pounds. It is intended to help young users gain independence navigating their environment. The family does not charge for these builds. A local donor covered all materials for the first one.

The Headricks have also worked with a local special education teacher to modify an existing 3D-printed glue stick holder. The original design was available online. The family added holes to make it easier for users with limited fine motor skills to remove and replace the cap. Children can now participate in the activity while building hand strength at the same time.

Why this story matters

Most 3D printing coverage focuses on machines, filaments, or large-scale manufacturing. This is a different angle: a single family using a consumer 3D printer to fill gaps in the assistive-device market in their region. The need is real, the barrier to entry is a printer and the willingness to spend time, and the Headricks have found a way to make that sustainable at a local level.

Those interested in supporting Layered Midwest's assistive-device builds can find donation information through the studio's Facebook page. The family plans to table at the Broomcorn Festival in Arcola this weekend.