Eurobearings Deploys Meltio Engine Robot Integration — Cuts Lead Times by 30-50%

Italian bearing systems manufacturer Eurobearings has deployed a Meltio Engine Robot Integration at its production facility, pairing Directed Energy Deposition (DED) technology with a KUKA industrial robot.

What They're Doing

Mounted on a mobile walkway or gantry, the system provides increased mobility and capacity for large part sizes and geometries. According to Meltio, Eurobearings has achieved a reduction in lead times of between 30 to 50% for complex components by 'printing direct to part and minimising subsequent machining stages.'

Near-Net-Shape Printing

Meltio's DED technology enables near-net-shape printing, which helps streamline the production workflow and reduce raw material consumption. Nearly every gram of material is used in the final part, significantly lowering the overall cost per part.

The company is also using the DED capability to repair worn parts, extending component lifecycles and delivering cost savings.

Applications

Since deploying the Meltio Engine Robot Integration, Eurobearings has produced turbine components that consistently meet the rigorous quality standards of the energy sector, while delivering customized engineering solutions for high-performance machinery in the marine and defence industries.

It has also leveraged the technology for the manufacture and restoration of bearing shoes that endure extremely heavy loads, supporting customers in cement and rolling mills.

Why It Matters

This deployment shows how DED technology is moving beyond aerospace and defense into more traditional industrial applications. The ability to print directly onto existing parts and significantly reduce post-processing is a compelling value proposition for manufacturers dealing with complex, high-value components.